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Custom Aluminum Double Doors by Jusen | OEM & ODM Manufacturer Since 2004
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Jusen Doors & Windows Manufacturing Co., Ltd. engineers custom aluminum double doors for global contractors. 20 years experience, OEM/ODM, flexible MOQ. Get a free custom quote today.
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The Complete Guide to Aluminum Double Doors: Custom Solutions for Architects & Contractors
Aluminum double doors are not just an opening — they are a statement of design intent and engineering precision. At Jusen Doors & Windows Manufacturing Co., Ltd., we have spent the last 20 years perfecting the art of manufacturing solid wood entry doors and aluminum alloy windows and doors. Today, our aluminum double doors are specified by contractors, interior designers, retail dealers, and villa real estate developers worldwide who demand full one-stop OEM and ODM customization.
Whether you are sourcing for a high-end villa in the Middle East or a commercial storefront in North America, the decisions you make about profiles, glazing, hardware, and finish will define the success of your project. This guide walks you through what our factory delivers, why B2B buyers choose us, and how to partner with a manufacturer that treats every project as a custom build.
Understanding Aluminum Double Doors in Modern Construction
In our 20 years of solid wood processing and aluminum window production, we have seen aluminum double doors evolve from simple utility openings to architecturally critical components. A modern aluminum double door typically consists of two independently operating panels — French-style hinged doors, sliding double doors, or bi-fold configurations — all built around extruded aluminum frames with thermal break technology.
What Defines an Aluminum Double Door?
From our factory’s perspective, an aluminum double door is any paired door system where the primary frame and sash are constructed from aluminum profiles. Common configurations include:
- Hinged double doors (French doors): Both panels swing in or out, often with one active leaf and one passive leaf.
- Sliding double doors: Both panels slide horizontally on a track system, maximizing open area.
- Folding double doors (bi-fold): Multi-panel systems where each leaf folds back upon itself.
Our self-built aluminum processing workshop allows us to produce all these configurations with precision extruded frames, reinforced cores, and multi-chamber thermal break profiles. We have supplied these systems for hotel entrances, villa patios, commercial storefronts, and high-end apartment balconies across more than 20 countries. Each project requires a different balance of structural performance, thermal efficiency, and aesthetic finish, and our design team works closely with each client to match their specific application.
Key Material Choices – Thermal Break vs. Standard Aluminum
The single most important decision in specifying an aluminum double door is whether to use thermal break profiles. In standard aluminum, the metal conducts heat and cold readily, leading to condensation issues in cooler climates and heat gain in warmer regions. Thermal break technology inserts a polyamide strip between the interior and exterior aluminum chambers, creating a barrier that reduces thermal transfer by up to 70%.
Our factory’s aluminum processing workshop is equipped to produce both standard and thermal-break aluminum double doors. For clients in temperate climates or interior applications, standard profiles offer a cost-effective solution with all the durability of aluminum. For clients in regions with extreme temperature swings — for example, Canadian winters or Middle Eastern summers — we design thermal break systems with multi-chamber profiles that meet or exceed international energy codes. Our independent design team can create custom cross-sections tailored to your project’s specific U-value or SHGC requirements.
Glass & Glazing Options for Aluminum Double Doors
The glass package in an aluminum double door is as important as the frame. Our clients choose from a range of glazing options, including:
- Double glazing (two panes with argon gas fill)
- Triple glazing for extreme climates
- Low-E coatings to reflect infrared heat
- Laminated safety glass for impact resistance
- Decorative glazing (frosted, patterned, or colored glass)
We integrate these glass solutions directly into our production line. Because we support OEM requirements from global contractors and designers, we can match any glass specification a project requires — whether that means 6mm tempered with 12mm air gap, or 44.2 laminated with PVB interlayer for hurricane-rated performance. Our quality team tests every assembled unit for air tightness, water tightness, and wind load resistance before it leaves our factory.
Why Choose Aluminum Double Doors for Your Next Project?
Aluminum double doors offer distinct advantages over alternative materials, and our 20 years of experience have taught us exactly where they perform best.
Durability and Low Maintenance
Aluminum does not rot, warp, or swell like wood. It does not rust, flake, or corrode like steel. When you pair aluminum extrusions with a high-quality powder coating or anodized finish, the door system can last 30 years or more with only basic cleaning. Our in-house powder coating line applies finishes at minimum 60 microns thickness, tested with cross-hatch adhesion and salt spray standards. For coastal projects or high-humidity environments, we recommend marine-grade anodized finishes that achieve 25-year corrosion warranties.
Energy Performance and Sustainability
Modern thermal break aluminum double doors can achieve U-values below 1.0 W/m²K, making them competitive with wood or uPVC in energy performance. Combined with Low-E double glazing, these systems contribute to LEED, BREEAM, or Passive House certification points. Our factory stocks profiles that comply with EN 1627 (burglar resistance) and EN 12207 (air permeability) standards, giving architects confidence that our doors will perform as designed in their energy models.
Design Flexibility – Slim Profiles, Large Openings
One reason architects continue to choose aluminum is the material’s strength-to-weight ratio. Aluminum extrusions can support large glass panels while maintaining slim sightlines — as narrow as 40mm in some of our custom French door designs. This allows for maximum glass area, which is ideal for villa real estate developers who want to frame ocean views, mountain panoramas, or garden vistas.
Our independent design team creates custom aluminum double doors that balance structural integrity with visual lightness. For example, we recently completed a custom sliding double door project for a luxury villa in Thailand where each panel measured 2.8 meters tall and 1.2 meters wide. The final design used a 70mm thermal break profile with hidden drainage channels, giving the client a seamless floor-to-ceiling glass wall that opened to the outdoor pool area.
Custom Aluminum Double Doors – Our OEM & ODM Capabilities
When you work with Jusen Doors & Windows Manufacturing Co., Ltd., you are not selecting a product from a catalog — you are commissioning a custom build.
Full Customization – Size, Color, Hardware, Glass
Every aluminum double door we ship is made to your exact specifications. We do not maintain inventory of standard sizes. Instead, our team starts from your architectural drawings or dimension sketches and engineers a door system that fits your opening perfectly.
- Dimensions: Any width, height, or quadrant configuration, including non-standard arched or angled top profiles.
- Colors: Full RAL color matching, custom wood grain finishes (we have 50+ wood grain transfer films), matte, gloss, or textured powder coatings.
- Hardware: We specify European-brand multipoint locking systems (e.g., Hoppe, GU, or Sobinco) or integrate hardware provided by the client.
- Glass: Double, triple, laminated, tempered, Low-E, decorative, or spandrel — all sourced from certified glass partners.
We also offer private labeling for retail dealers and distributors. Your brand can appear on the product, packaging, and documentation. For villa real estate developers, we produce custom construction drawings that include installation details and load-bearing data.
Engineering Support & Technical Drawings
Our design team provides:
- Structural calculations for wind load, snow load, and seismic resistance
- Thermal modeling to predict U-value and condensation resistance
- Installation sequence drawings for on-site teams
- Waterproofing and sealing details for different wall constructions
As we tell every client: “All doors and windows support full personalized customization — we provide customized construction drawings and formal quotation within 24 hours.” Our team includes engineers with 10+ years each in aluminum systems design. They have worked on projects ranging from single residential villas to luxury hotel complexes with over 100 door units.
Prototyping and Sampling Process
We follow a structured 4-step process for every new custom design:
- Concept review: Review client drawings and specification requirements.
- CAD modeling: Our design team creates 3D models and shop drawings for approval.
- Sample production: We build a physical sample in our self-built aluminum workshop, testing fit, finish, and hardware function.
- Revision and mass production: Adjust as needed, then proceed to bulk manufacturing.
Because our factory owns the entire production chain — from wood drying and spraying to aluminum processing — we can complete this cycle in 15–25 working days for standard customizations. Our self-built wood drying, spraying, and aluminum processing workshops allow us to control every stage of the prototype without outsourcing.
Factory Scale & Production Capacity for Large-Volume Orders
Our manufacturing infrastructure is designed to handle both small trial orders and large construction project bulk supply.
Workshop & Equipment Overview
Our factory spans multiple dedicated workshops with specialized equipment:
- Aluminum processing workshop: Equipped with CNC cutting centers (OK-1000 double-head cutting saws), automatic welding robots (TIG and MIG), and profile bending machines for curved designs.
- Powder coating line: Automatic electrostatic spraying booths with curing ovens capable of processing 8,000 square meters per month.
- Assembly stations: Dedicated lines for double-door systems, including pre-hanging, hardware installation, and final fitting.
- Quality inspection lab: Testing equipment for air permeability (up to 600 Pa), water tightness (up to 300 Pa), and facade thermal performance.
Our production capacity for aluminum windows and doors exceeds 8,000 units per month. For aluminum double doors specifically, we have dedicated assembly lines that can produce 200–300 complete units per week, depending on complexity.
Flexible MOQ and Fast Lead Times
We understand that B2B buyers need flexibility:
- Sample orders: Minimum order quantity 1–2 units for prototype testing and evaluation.
- Trial batches: Orders starting at 10 units are accepted for market testing.
- Bulk projects: We scale up seamlessly for 100+ unit commercial or residential developments.
Our lead times range from 15–25 working days for standard customizations to 35–45 working days for fully bespoke designs with complex glass or hardware specifications. We have shipped orders to clients in North America, Europe, the Middle East, Southeast Asia, and Australia with consistent on-time delivery rates exceeding 95%.
North America Overseas Warehouses
For our North American distributors and retail dealers, we maintain overseas warehouses that provide two key advantages:
- Reduced shipping time: Products shipped from our US warehouse arrive within 5–10 business days rather than 30–45 days from China.
- Damage risk reduction: We pack each door in professional export-grade crates with foam padding and shrink wrap. For warehouse-stocked items, we arrange final-mile delivery with specialized door and window carriers.
Every shipment is backed by our full shipping damage after-sales guarantee. If your aluminum double doors arrive with dents, scratches, or broken glass due to transit damage, we replace the affected units — no questions asked.
Quality Control – Every Aluminum Double Door Is Tested
Our 20 years of experience have taught us that quality is not an initiative — it is a process. Every aluminum double door we produce passes through three layers of inspection.
In-House Quality Checks
- Raw material inspection: We test aluminum billet grade (6063-T5 or 6060-T66), surface treatment adhesion (cross-hatch test), and glass thickness and tempering quality.
- Mid-production checks: Weld seams are inspected visually and with penetrant testing. Gaskets are checked for continuous compression. Hardware function is tested for smooth operation and locking security.
- Final inspection: Every assembled door is tested for air tightness, water tightness, and wind load resistance using our own calibrated test rigs. Doors that fail performance thresholds are reworked or rejected.
We apply the same rigorous standards used in our solid wood entry doors to every aluminum double door we ship. Our quality team members each have a minimum of 8 years in the door and window industry. They understand the failure modes that matter — corner joint separation, thermal bridge condensation, hardware override — and know exactly what to look for.
Industry Experience That Guarantees Consistency
Our company was founded on solid wood processing, an industry that demands extreme attention to wood quality, moisture content, and finishing consistency. We brought that same discipline to aluminum manufacturing. Our quality management system includes:
- ISO 9001-aligned documentation and record-keeping
- Traceability for every batch of extrusions, hardware, and glass
- Regular calibration of measurement instruments
- Employee training programs for new profiles and assembly techniques
We own 20 years of experience in both solid wood and aluminum production. This dual expertise means we understand how materials behave differently across climates and applications, and we design our products accordingly.
After-Sales Assurance
Our commitment continues after the container ships. We provide:
- Damage warranty: Full replacement for transit damage.
- Technical support: Online or video call assistance for installation issues.
- Spare parts supply: Stocking commonly needed hardware, gaskets, and glass at our overseas warehouses.
Clients who have worked with us know that we answer emails within 24 hours and resolve issues within the same time frame. This reliability is why global distributors and project partners continue to source from us.
Who We Serve – Global Clients for Aluminum Double Doors
Our client base is diverse, but they share one thing: they need a custom solution delivered with consistent quality and on-time schedule.
Contractors & Construction Firms
We supply bulk quantities of aluminum double doors for commercial and residential projects. Our standard packages include installation drawings, hardware templates, and hardware sets per unit. For large projects, we offer tiered pricing with discounts for volume. Contractors appreciate our commitment to shipping deadlines — we provide weekly production status updates and adjust our schedule if site timelines shift.
Interior Designers & Architects
Design professionals come to us because we understand what makes a space work. Need a specific anodized bronze finish that matches the handrail? We can produce it. Require a double door that meets both egress and fire-rated standards? Our team will guide the design. Love a 3mm corner profile that exposes the glass edge? We can engineer it with the structural reinforcement required to meet your local building codes.
Retail Dealers and Distributors
We support dealers with:
- Private labeling (your name on the product and packaging)
- Dedicated account management
- Competitive pricing with tiered volume discounts
- Marketing materials and product samples
- Drop-shipping directly to your end customers
If you are a retail dealer looking to start with a modest trial order, we accept MOQs as low as 5-10 units. Once you validate the product in your market, we ramp up production with no capacity constraints.
Villa Real Estate Developers
Developers building high-end residential properties choose us for two reasons: design freedom and reliability. Our custom aluminum double doors can match any architectural style — contemporary European minimalism, traditional French chateau, or tropical modern. Each door is made to order, so every villa in a community can have unique dimensions, colors, and hardware configurations.
We provide customized construction drawings and formal quotation within 24 hours for new project inquiries. If you are developing a 50-villa community, we can coordinate the entire supply chain so that doors arrive on site exactly when your construction schedule needs them.
How to Partner with Jusen Doors & Windows
If you are sourcing aluminum double doors for your next project, we invite you to experience the difference of working with a factory that treats every order as a custom build. With 20 years of industry experience, self-built workshops, flexible MOQ, and full after-sales guarantee, we are equipped to handle projects of any scale.
Ready to source premium aluminum double doors for your next project? Our team is available to discuss your specifications, provide a competitive quote, and share references from projects similar to yours.
Frequently Asked Questions
What is the typical lead time for custom aluminum double doors from your factory?
We offer short lead times for both samples and bulk production. For standard customized aluminum double doors, lead time is typically 15–25 working days, depending on order volume and complexity. For fully bespoke designs with custom extrusions or specialized glass, the timeline extends to 35–45 working days. Our production team provides a specific timeline when we receive your project drawings. Contact our team for a detailed schedule based on your target delivery date.
Can you match specific RAL colors or wood grain finishes for our project?
Yes. Our factory supports full customization of surface finishes, including any RAL color, anodized bronze or champagne, powder-coated matte or gloss, and wood grain transfer films. We maintain a library of 50+ wood grain patterns that mimic oak, walnut, mahogany, and teak. For projects requiring both solid wood doors and aluminum double doors, we can match the aluminum finish to your wood door color. We also offer color matching services for corporate or brand-specific colors.
Do you offer OEM or private label services for aluminum double doors?
Absolutely. We provide complete OEM and ODM services for global retail dealers, distributors, and project buyers. Your branding can be applied to the product surface (laser-engraved logos, embossed brand plates), packaging (custom cartons, foam inserts, outer crates), and documentation (installation manuals, warranty cards). We also allow you to use our factory as your manufacturing partner, with complete confidentiality regarding your product designs and pricing.
What is your minimum order quantity (MOQ) for aluminum double doors?
Our MOQ is flexible. For sample orders or prototype validation, we accept MOQ as low as 1–2 units. For trial batches to test your market, we recommend 10–20 units. For bulk construction projects, we scale up to 100+ units per order. There is no penalty for smaller initial orders — we understand that B2B buyers need to test product quality and market reception before committing to large volumes. Contact us with your estimated volume for a tailored quote.
How do you ensure the quality and safety of aluminum double doors during international shipping?
We use professional export-grade packing designed for door and window products. Each aluminum double door is:
- Wrapped in bubble film with corner protectors
- Packed in a plywood crate with foam padding
- Secured with polyester strapping to prevent shifting
- Accompanied by a handling guide in the crate
For North American clients, our overseas warehouses reduce transit risks. From the US warehouse, shipments typically arrive within 5–10 business days using specialized carriers that understand how to handle oversized and fragile items. Every shipment is backed by our full shipping damage after-sales guarantee — if doors arrive damaged, we replace them at no cost.
References
- Jusen Doors & Windows Manufacturing Co., Ltd. – About Us. https://doorwoodendoors.com/about-us
- Jusen Doors & Windows Manufacturing Co., Ltd. – Custom Doors & Windows Services. https://doorwoodendoors.com/services
- Jusen Doors & Windows Manufacturing Co., Ltd. – Product Gallery. https://doorwoodendoors.com/gallery
- European Committee for Standardization. EN 1627:2021 – Burglar resistance for doors, windows, curtain walling, grilles and shutters.
- European Committee for Standardization. EN 12207:2016 – Windows and doors – Air permeability – Classification.






